Wet Mixing Disc Granulator for Organic Fertilizer 1-5T/H Capacity

Product Description:

Maximize your fertilizer production with our robust and efficient Wet Mixing Pelletizer Disc Granulator. This key piece of fertilizer equipment utilizes wet granulation technology to transform powdered materials into uniform, spherical granules, ideal for both organic and compound fertilizers. Achieve a high granulation rate (over 93%) and produce granules with a diameter of 1-8 mm, ensuring consistent nutrient delivery and improved handling. Our disc granulator is a cost-effective and reliable solution for fertilizer plants of all sizes.

Features:

Efficient Wet Granulation: Employs a wet granulation method using water or binders to facilitate fertilizer powder granulation and create strong, uniform pellets.
High Granulation Rate: Achieves a granulation rate of over 93%, maximizing fertilizer output and minimizing waste.
Adjustable Granule Size: Produces fertilizer granules with a diameter of 1-8 mm, meeting the requirements of different applications.
Versatile Material Compatibility: Suitable for granulating a wide range of materials, including organic fertilizer (animal manure, biogas residue, humus) and compound fertilizer (NPK, etc.).
Durable Construction: Built with high-quality materials, such as Q235 carbon steel and alloy, for long-lasting performance and minimal maintenance.
Automatic Operation: Features a fully automatic operation system, including an automatic material clearing plate, to improve service life and save labor.
Three Discharge Ports: Equipped with three discharge ports for convenient intermittent production, reducing labor intensity and improving labor efficiency.
Adjustable Disc Angle: The disc inclination angle and speed can be adjusted to control the size and forming speed of the particles.

Applications:

Organic Fertilizer Production: Processing animal manure, biogas residue, humus, and other organic waste into valuable organic fertilizer granules.
Compound Fertilizer Production: Manufacturing granular NPK fertilizers and other compound fertilizer formulations.
Mineral Fertilizer Production: Granulating mineral fertilizers such as bentonite and other mineral wastes.
Custom Fertilizer Blending: Creating tailored fertilizer mixes to meet specific crop and soil needs.

Working Process:

Material Preparation: Processed powder materials are transported to the disc granulator.
Wet Granulation: Water or a binder is added to the powder material in the rotating disc.
Granule Formation: The disc rotates, causing the powder to move upward and fall due to gravity. This rolling action, combined with the moisture, causes the powder to stick together and form round granules.
Discharge: Once the granules reach the desired diameter, they are discharged from the pan. The plate has three outlets, which can work alternatively. The first is for the feed port, the second is for qualified disc pellet working out, and the third is for returning unqualified pellets to restart the granulation process.

Contact us today to learn more about our Wet Mixing Pelletizer Disc Granulator and how it can enhance your fertilizer production process and improve your profitability.

Product Details